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Frequently Asked Questions

1.
What is a "Flashback" ?

A "Flashback" is the combustion of a flammable mixture within the equipments used for handling of flammable gases viz. Pipelines, Gas Regulators, Gas Mixing Devices, cylinders, etc. A "Flashback" is a root cause of backfire, which normally appears in a mixing device. The backfire occurs due to excessive heat and the presence of fuel and oxidizer in the mixing device. The heat of compression at the point of use is sufficient enough to cause a "Flashback" inside the mixing device. The backfire can be considered as a very tiny or a micro version for cause of an explosion. In event of a backflow, the residual mixture is consumed by the flame point in such a rapid speed that it might create a condition of velocity of a shock wave, which is the probable cause of eruption of a "Flashback".

 

2.
What are the causes of a "Flashback" ?

Leaks in the gas Handling Systems.

Failure to purge the Gas Systems.

Improper pressure setting of Gases.

Mishandling of Gas Systems under use.
   
3.
What is "Flashback Arrestor" ?

A "Flashback Arrestor" is a device, designed to provide added safety in handling of flammable gases. The device consists of a flash arrestor, which can take care of flashes returning back to the source or a gas cylinder.

 

4.
Why use a "Flashback Arrestor" ?

A "Flashback Arrestor" will prevent a "Flashback" traveling past the point of installation, which is able to create havoc. The arresting element inside it quenches the "Flashback" in major cases.  The arresting element is ruggedly made to withstand many "Flashback". The additional safety feature prevents reverse flow of gases.

 

5.
Why alone a "Non- Return Valve" is not sufficient ?

A "Non Return Valve" will stop the gas traveling back to the source, wherein the valve seat of the "Non Return Valve" is fit enough to seal and pressure differential is sufficient as essential. However a "Non Return Valve" will not stop a "Flashback" because it does not contain a very basic element, which holds back the Flashes traveling back to the Source or Cylinder.

 

6.
What are the two general classification of a Flashback Arrestor ?
A Flashback Arrestor can be classified in two categories

Wet type Flashback Arrestor
It is a device wherein the sealing is done by help of wet media, normally water used as media.

Dry type Flashback Arrestor

It is a device wherein the sealing is done by a sintered metal or any other means other than employing a liquid to arrest the Flashes.

 

7.
Which category of Flashback Arrestor is more widely used ? Why ?

Dry type Flashback Arrestor is a most widely used in major applications at major installations because of the inherent design advantage.

Leakage problems are minimized due to absence of wet media.

Maintenance is virtually nil.

Easy to install, handle & maintain.

No reaction with source gas. 
   
8.
What is detonation ? Why it is dangerous ? How to prevent it ?
A Flash propagation through an unburnt gas at a rate that is above the speed of sound is called Detonation. It has a power to Explode Pipelines, Cylinders, Compressors & equipment etc. It is prevented by maintaining proper distance between an Ignition source and a Flashback Arrestor, often termed as the "Run Up". At least at two location, Flashback Arrestors are to be installed, namely End-of-line & In-line for a individual gas line to reduce the possibility of Detonation.

 

The foregoing questions and answers are our own opinions based on our experience and informations available to us.